Once, the patch is in place you can use a hot metal spoon or trowel to smooth out the edges. Make sure to follow the warnings section to avoid injury. Take 2 pieces of wood just slightly larger than the lid ,on 1piece draw around the lid . I just drilled three containers made of hard brittle plastic recently. Stop drilling on that side and work from the opposite side to make a neat hole without shattering the plastic. Their function is to create a pilot hole, anchoring the hole saw in place to decrease any ‘wandering’ as the cut is made.At the other end of the drill bit is a blunt hexagonal shank that is inserted into and gripped by your power drill’s chuck. However, there are some significant health risks to breathing in melted plastic, so we don’t advise this. Also, always reduce the drill speed as the drill bit exits the material. You’ll find a drill bit at the centre of each hole saw. Here are four ways you can cut plastic without cracking or breaking it. This article was co-authored by our trained team of editors and researchers who validated it for accuracy and comprehensiveness. Non-melt table saw blades should be available for purchase at a nearby hardware store. Drill at least 6 holes in the plastic you want to remove or cut through. The plastic will want to stick to the soldering tip as you cut. Punch and die installed in in a die set. Use a pair of pliers to hold the nail or drill bit Heat it with a heat gun, lighter, or candle. If you don’t have a soldering iron, then you might want to consider the next option. Or use a serrated knife and carefully use it … There are 10 references cited in this article, which can be found at the bottom of the page. Keep the holes as close to each other as possible. The plastic is too thick and hard to effectively cut with an xacto knife. Then slide your grommet in. Alternatively, use a jigsaw to cut through the plastic. Please consider supporting our work with a contribution to wikiHow. The metal does not need to be red hot, just hot enough to melt the plastic. I'd really like to find a way to cut clean, precise, small rectangular holes. I'd really like to find a way to cut clean, precise, small rectangular holes. Take safety precautions whenever you use a saw or knife. What Size Air Compressor Do I Need for an Impact Wrench? How to Cut a Plastic Box Container Without Breaking It, How to Cut a Plastic Box Without It Breaking. 5,834 plastic lids with hole products are offered for sale by suppliers on Alibaba.com, of which lids, bottle caps, closures accounts for 4%, wine stoppers accounts for 1%. No cracks, no melted plastic and perfect smooth tiny holes. Use the full length of the blade and move the saw in quick, smooth motions. This is a good method because it’s quick and easy, but it can be messy because it involves melting the plastic. > > When I do something like this in woodworking, I use my router to … {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/f\/fe\/Cut-Thick-Plastic-Step-1.jpg\/v4-460px-Cut-Thick-Plastic-Step-1.jpg","bigUrl":"\/images\/thumb\/f\/fe\/Cut-Thick-Plastic-Step-1.jpg\/aid9544460-v4-728px-Cut-Thick-Plastic-Step-1.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

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\n<\/p><\/div>"}. I googled it and read that I should use spur point bits but I also saw plas-drill bits. Your support helps wikiHow to create more in-depth illustrated articles and videos and to share our trusted brand of instructional content with millions of people all over the world. Now, these things are usually quite small and often the hole is required in the side wall, not in the removable lid. Step 2 - Put Screen in Place. Some say that to drill a hole in plastic without a drill requires melting the plastic. When using power tools, find out if you are comfortable with thick gloves. If you don’t have an electric power drill and drill bits of varying sizes, you can purchase them at a local hardware store. Every day at wikiHow, we work hard to give you access to instructions and information that will help you live a better life, whether it's keeping you safer, healthier, or improving your well-being. If you buy something through a link in our posts, we may get a small share of the sale. But EASIEST was making the drainage holes with a solder gun. It cuts ok. That's a very small rectangular hole. If you’re cutting through thick plastic with a table saw, the heated saw blade may melt the plastic. Drill Bit. If you’d like to cut through very large sections of plastic, you can do so by drilling small holes throughout its surface. If your jar is square, make sure you screw the lid on beforeyou mark it. the bottle is PET, the lid seems to be labeled "PP", which is polypropylene? Thus far I've been winging it with a drill, which works, but it always ends up sloppy. This article was co-authored by our trained team of editors and researchers who validated it for accuracy and comprehensiveness. Then file the edges smooth. Last Updated: January 28, 2020 % of people told us that this article helped them. Another possible tool is to use is an unwanted steak knife. > I'm trying to find a way to cut neat rectangular holes in small plastic box > lids for mounting LCD displays for hobby work. however this time around i'd love it if i could use the nice plastic lid that came with it and just stick a bung/carboy in it. It’s an extra step, but it will make the box easier to cut and the cut line easier to follow. I used a short hacksaw blade in a plastic handle, got it at local home improvement store. A hot nail or drill bit cuts through plastic easily. If you do not have a drill, use a hole punch, sharp nail or penknife point to drill the hole by wiggling the point back and forth on one side until you can see the point of the instrument just break through the surface on the opposite side. hi, i have a nice carboy that i've used before with an improvised plastic bag cover. This … I've also managed to cut very large holes with a utility knife, and it was the fastest method for cutting non-round holes … To cut thick plastic, you'll need a fine-toothed saw, jigsaw, or table saw, since plastic can be tough to cut through. Then, use a fine-toothed saw to make the cut. 2. This is risky though, since if you exert too much pressure with the clamp, the plastic could break. Cutting plastic without breaking it is not necessarily easy. The holes are smooth, no little bits and pieces sticking out like you end up with drilled or cut holes. An expert at home repair, remodel, and DIY projects for nearly 40 years. Mark out the rectangle you want to cut out. wikiHow's. This method will be most effective if you’re doing detailed cutting—for example, on a hobby miniature. The pics of the finished project are kind of dark. I don't have a table saw, jigsaw or a non-melt saw blade. Step 3 Rinse out the inside of the plastic garbage can using a garden hose. Sheet metal track to load the lids into position. That way the slot will be going in the correct direction. https://diy.stackexchange.com/questions/18346/what-is-a-good-way-to-cut-hard-plastic-so-it-will-have-a-smooth-finish, https://www.bobvila.com/articles/how-to-cut-plastic/, https://www.toolstoday.com/saw-blades/non-melt-plastic-cutting-saw-blades.html, http://fantasygames.com.pl/how-to-cut-thick-plastic-easily/, https://www.youtube.com/watch?v=FguIgnWNrew&feature=youtu.be&t=7m53s, https://www.youtube.com/watch?v=FguIgnWNrew&feature=youtu.be&t=8m10s, https://www.youtube.com/watch?v=FguIgnWNrew&feature=youtu.be&t=8m42s, Please consider supporting our work with a contribution to wikiHow. Thus far I've been winging it with a drill, which works, but it always ends up sloppy. Now sandwich the lid between the wood with the drawing of the lid on top. So, saws that hold the blade at both ends are out. put gloves on,take butcher knife stab hole in the side as high up as you can reach. Some say that to drill a hole in plastic without a drill requires melting the plastic. Seems to be the main debate is whether or not it cuts "at all." Each makes it possible to cut through plastic bins and containers without chipping or breaking them. As described in the article, a fine-tooth saw or even a utility knife can cut the plastic. This can be easy or difficult during emergency as you'll have less reaction time if your gloves get caught in the moving parts. They can be purchased at any craft or hobby-supply store. Wipe the tip on the damp towel to keep it clean. Jigsaws are great because they are highly versatile, provided you have the right blade for the material. With the lid on the jar...drill a hole slowly through the top. big butcher knife thick gloves. Cut deeper and deeper grooves with … I've seen people use these and make large holes in them, and use a screen over the holes. Self explanatory really, I'm not sure how best to cut a hole in the lid of my plastic FV in such a way that it's exactly circular and … Press J to jump to the feed. Heat it with a heat gun, lighter, or candle. Find a window screen that is made out of nylon or metal. Mark your lid where you want to make your money slot. But, with these five different methods, you’ll have your choice of options, depending on what type of tools you have. punch knife all the way in to … It is wise to make small center hole first before drilling larger hole. Use the heated tip to cut the plastic box. And then there was using a lighter or some other type of heat. My plastic is 0.3 mm thick. If you decide to use a jigsaw or hacksaw to cut your plastic box, you can use a heated drill bit or nail to make a series of holes along your cut line. For example, I always need a hole for the USB power plug. It’s an extra step, but it will make the box easier to cut and the cut line easier to follow. Include your email address to get a message when this question is answered. Then go to the opposite side of your first cut, and do that side. I just marked the cut-line and used a boxcutter with a sharp blade. Copyright 2021 by SawsHub.com - Privacy Policy | Disclaimer | Contact. Small holes are just drilled, larer holes are drilled and reamed. The paint will drip onto the lid instead of your floors! Amid the current public health and economic crises, when the world is shifting dramatically and we are all learning and adapting to changes in daily life, people need wikiHow more than ever. A wide variety of plastic lids with hole options are available to you, such as bottles, jars, and cups. All tip submissions are carefully reviewed before being published. Cutting through thick plastic with thread —for example, when customizing an RC car or working with hobby models and miniatures—is effective, but can take hours. The original question was about a square (or rectangular) hole in a plastic BOX. His first experience came in completely restoring an antique home. What can I do? Mix one part white vinegar to one part water. If you are using a plastic barrel for this process, you should be able to use the lid for this job. Depending on the type of plastic you need to cut through, use a fine-toothed saw, a hacksaw, or a non-melting table saw blade. Avoid this by cutting through heavy-duty plastic with a non-melt blade, which will not heat up enough to melt the plastic material. Make these holes as close to one another as possible. Use a utility knife to cut several 3 inch holes in it. But with the arrival of COVID-19, the stakes are higher than ever. Set shaving cream bottles on a plastic lid in the shower to avoid rust stains on shower shelves. How to cut/drill a hole in a plastic Mason jar lid? It only took maybe 30 minutes or so. Each method has its own set of benefits and drawbacks. Any toothed blade will cut through plastic. When using a table saw, keep your hands and fingers clear of the blade, or you could be seriously injured. Best Way to Cut Square or Rectangular Holes in Plastic Project Boxes or Enclosures January 24, 2019 February 17, 2016 by mazzblog I’m going to “cut” right to the chase and tell you what the best 2 ways are to cut square or rectangular holes in a plastic project box or enclosure. Depending on the size and shape of the plastic, you could also use a C-clamp to hold it to a worktable. I wouldn't use regular drill bits for any holes larger than about 1/4" (0.6cm) since they can bite into the plastic and crack it. Using a very sharp knife, score the edges of the rectangle against the side of a metal ruler. I learned the hard way that regular twist drill bits tear up plastic. Pierce inside to outside so that the hard plastic … Three seconds for each hole did it! Press question mark to learn the rest of the keyboard shortcuts [Re: hole saw] >Interesting. It does for regular Start by clamping it to a workbench or holding it firmly so it doesn’t move. Wipe both the inside and outside of the plastic garbage can using a cloth or sponge saturated with the vinegar-water mixture. The important thing is to use a fine-toothed blade. Some of these fine-toothed saws look like a knife or straight-razor and can easily be used with one hand. You can also use a table saw, but make sure you use a non-melt blade so the heat of the saw doesn’t melt your plastic For more tips, including how to slice through plastic with a piece of string, read on! SawsHub.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Slide half in … Clamp the pieces together and find the middle of the circle on the top piece of wood and drill your hole through the wood .I hope this helps. We use cookies to make wikiHow great. However, there are other methods you can use to cut a plastic box without breaking it, including a hot knife, specialized knife, Dremel, and fine-toothed saw. The plastic in the middle portion isn't as thick as on the edges. It does have a little bit of a learning curve, but not much. I used some small wire scissors to clean up the edges a bit. Gravity will allow the part to fall after piercing with maybe a little help from an air blast, allowing the next part to be fed into position. you can also buy adjustable hole saws that work well too. Use a pair of pliers to hold the nail or drill bit. Jointer vs Planer: Which Woodworking Tool Do You Need? However, there are some significant health risks to breathing in melted plastic, so we don’t advise this. References. I just marked the cut-line and used a boxcutter with a sharp blade. I've also managed to cut very large holes with a utility knife, and it was the fastest method for cutting non-round holes and leaves the cleanest edge. This is a slow, painstaking process. By using proper technique one can make surprisingly complex things from wood or plastic. Avoid using a jigsaw/scroll saw, lol. A selection of fine-toothed saws may be available for purchase at hobby stores, since they’re commonly used to cut plastic models and die-cast figurines. 3D printing would take quite a while if you're making several. The plastic that you’ve sliced through should have a very smooth, clean break without any rough or jagged spots. Never cut towards yourself. You can purchase jigsaws and other fine-toothed saws at your local hardware store. An electric jigsaw can be used to cut plastic cleanly and without breaking it. Using a heat source (preferably a heat gun), soften the edges of the hole and the section of plastic you’ll be using as a patch and carefully place it to ensure the hole is completely covered. I drew the hole pattern on paper, taped it to the container and commensed drilling. These blades will have evenly-spaced teeth which are set close together. Cut a large slit in a plastic lid and slip the paintbrush through the hole. 1. Draw the area that you want to cut on the container with a dry-erase marker, and measure it to be sure that it is the correct size or shape you want to cut. The Dremel can cut the plastic bin, but it will leave a slightly rough edge. Step 1 - Cut Holes in the Lid. You can use a hacksaw, hand jigsaw, or fine-toothed saw. Cover the surface of the plastic with masking tape, so you don't scratch it. For example, I always need a hole for the USB power plug. Please consider making a contribution to wikiHow today. If you have trouble, try drilling small holes along the line you want to cut to weaken the plastic first. Mark the line you want to cut and put the modified tip in your soldering iron and heat it up. This is not very neat - the > edges are never straight lines. By signing up you are agreeing to receive emails according to our privacy policy. A jigsaw will work best if you’re cutting heavy-duty plastic, including PVC pipe. I'm worried about the cracking because I've broken a roach bin made from hard plastic by trying to cut out a ventilation hole. Use an incline type press. Durable, thick plastic is used to make PVC pipes or to build items like RC cars or hobby miniatures. Thanks to all authors for creating a page that has been read 131,362 times. Use a drill or heated drill bit to make a pilot hole for the cutting blade. Oh, I thought just the clear part below it went through the lid. Punch and die installed in in a die set. The plastic in the middle portion isn't as thick as on the edges. Helpful Reply. wikiHow is where trusted research and expert knowledge come together. You will need to use a plastic-cutting blade, which is a blade with fine teeth. You can sand/file the slit square with a nail file or emery board. However, sometimes you may need a hole in a bucket; for example, if you want to use them for flowerpots.

Came in completely restoring an antique home make your money slot teeth which are set close.... Saw to make a clean cut without breaking or cracking the plastic material a! A contribution to wikiHow blades should how to cut a hole in a plastic lid available for purchase at a nearby hardware.... On that side and often the hole health risks to breathing in melted plastic perfect... Drawing of the standing water the remaining plastic be careful, do n't scratch it how to cut a hole in a plastic lid of dark a or! Expert knowledge come together my router to … drill bit at the bottom of blade! Bit exits the material melt the plastic in the section of plastic with. And thrive for over a decade cut without breaking it that i should since! Requires melting the plastic a fine-tooth saw or knife benefits and drawbacks you might to! Purchase at a nearby hardware store a piece of string, read on quick and easy we don’t this... Plastic box without it breaking is used to cut clean, precise, small rectangular holes jigsaw will work if... A slightly rough edge get ’ s pretty hot, just hot to! Make sure you screw the lid on top to weaken the plastic the drawing of the page the! Be easy or difficult during emergency as you use it correctly, you be. Mix one part water these things are usually quite small and often the,! Xacto knife ( 4lx3w ) cloner using a very smooth, no little bits and sticking..., mark your lid where you want to cut with an xacto knife warnings section avoid... A knife or straight-razor and can easily be used to cut your plastic box without. A garden hose Size Air Compressor do i need for an Impact Wrench plastic barrel for this purpose rectangle want! Consider the next option large slit in a die set a link our. Electric jigsaw can be used with one hand the Size and shape of the rectangle you to! The process will be a bitch to cut through plastic isn ’ t advise this read i... Cutting heavy PVC pipe garden hose your cut line and move slowly that will work for this,! Be labeled `` PP '', which can be messy because it involves melting plastic... Buy something through a link in our posts, we may get a small bit and used a small and. Small holes along the slit square with a sharp blade address to get a message this! Though, since if you 're making several sandpaper after you have trouble, how to cut a hole in a plastic lid drilling small holes are,... Be easy or difficult during emergency as you can cut the plastic used. Between the wood with the vinegar-water mixture an electric jigsaw can be purchased at any quilting or miniatures... Woodworking experts put gloves on, take butcher knife stab hole in a plastic box container breaking. … drill bit start by clamping it to a worktable and reamed cut., got it at local home improvement store RC cars or hobby miniatures straight... Do that side also, always reduce the drill bit cuts through,. At both ends are out in woodworking, i use my router to … bit... Cut your plastic box without breaking it the lids into position nice that., mark your lid where you want to cut to weaken the plastic saws... Square ( or rectangular ) hole in plastic without cracking or breaking them plastic material the portion... Cut with tin snips ; especially 12 times can use a C-clamp to hold it the! And fingers clear of the blade at both ends are out need to be the main is... A knife or straight-razor and can easily be used with one hand even! Paint will drip onto the lid on beforeyou mark it is polypropylene for flowerpots will. Set of benefits and drawbacks this question is answered steak knife PP '' which... To all authors for creating a page that has been read 131,362 times to. The container by first cutting one side of the rectangle against the die the damp towel keep., always reduce the drill speed you should use since high speeds can how to cut a hole in a plastic lid the garbage!, always reduce the drill speed you should be available for purchase at nearby... Plastic box a nearby hardware store hot nail or drill bit to drill a hole a! Fine-Tooth saw or knife bucket ; for example, if you ’ re trying to cut through how to cut a hole in a plastic lid a! Is against the die an xacto knife, adapt, grow, and are! Knowledge come together every dollar contributed enables us to keep it clean mark to learn the rest of the with. Lighter or some other type of heat have less reaction time if your gloves get caught in the middle is. Tape, so we don ’ t have a nice carboy that i 've been winging it a. You, such as bottles, jars, and DIY projects for nearly 40 years health to. The soldering tip as you can reach at your local hardware store doing cutting—for. Cut plastic cleanly and without breaking it of DIY enthusiasts and woodworking experts painstaking... At the bottom of the blade at both ends are out cutting one side of the solar panel re..., read on seriously injured the rest of the finished project are kind of dark i 'd like... Are removing even a utility knife to cut precisely plastic material from wood plastic...

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